NICKEL ALUMINIUM (95/5)

Introduction:
NiAl 95/5 is a solid thermal spray wires, It can be used as bond catings and for machine element restoration widely. The materials show an exothermic reaction during the spray process, Also can produce dense coatings with exceptionally high bond strengths that self bond to most metallic substrates and can tolerate elevated temperatures and oxidizing atmospheres.

The nickel alloy coatings produced have a high degree of structural integrity, are dense and can tolerate elevated temperatures and oxidizing atmospheres. In most cases, material selection is dependent on the specific coating environment; however, all of these materials can be use as bond coatings and for machine element restoration.

Our PGI 95/5 thermal spray wires can equivalent to  Metco:SM 8400  Tafa: 75B        MEC :885It is specifically designed for arc spray systems.

Surface Preparation:

Surface should be clean , white metal, with no oxides(rush) dirt, grease, or oil on the surface to be coated. Note; It is best not to handle surface after cleaning. Recommended method of preparation is, to grit blast with 24 mesh aluminium oxide, rough grind , or rough machine in a lathe. 

Specification:
95Ni 5Al

Application
1.Bond Coat

2.Dimensional Restoration

Physical Properties:

Grade Density Melting point Dimension Tolerance Electrical resistivity at 20c mm 2/m
Nickle aluminium 95/5 802g/cm3 1430⁰c  +0/-0.05  0.42


Typical Deposit characteristics:

Typical Hardness HRB Bond Strength Deposit Rate Deposit Efficiency Wire Coverage Surface Texture  Mechine ability
75 9500 psi 10 lbs/hr/100A 70% 1.1 oz/ft2/m Variable  Good

Recommended spray parameters

Diameter Air pressure Voltage Amperage Standoff
1.6mm 50-60psi 29-32 100-200 4-8in(10-20cm)

Parameters are typical and may vary depending on equipment used. Contact your equipment manufacturer for optimum spray parameters.

Standard sizes and packaging 

Diameter Dimension tolerance Packing Wire weight
1/6”(1.6mm) +0/-0.05 D 300 spool 15kgs spool
1/8” (3.17mm) +0/-0.05 Coil form 20-400kgs

 

 

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